How To Choose The Right T-shirt Fabric

Last Updated on September 12, 2022 by bilal

It is sometimes hard to customize a t-shirt because there are many options available, and choosing the right one can be daunting. While thinking about introducing a new product of t-shirts, you must have thought about how to choose the right t-shirt fabric that will suit your company best.

Apart from the fabric, there are a lot of other factors to keep in mind, like the print, stitch, color, and other designs of your t-shirts. In this guide, we will discuss all the t-shirt materials so that you can select the best one for your brand. So let us get down to it!

How To Choose The Right T-shirt Fabric Guide

When it comes down to choosing the right fabric for t-shirts, you have to make the best decision based on the liking of your customers. The fabric plays a huge part in the overall look and feel of the t-shirts.

All children, and adults, small and big, enjoy wearing a t-shirt that will highlight their personality. T-shirts need to be awesome and long-lasting.

Here are some features to keep in mind while choosing the perfect fabric for the t-shirts, and they are as follows

  • Weather
  • Comfort
  • Cost
  • Durability

100% Cotton Material For T-shirts

Cotton is a widely used fabric for a t-shirt because it is soft, natural, and durable. No t-shirt guide will be thorough without this amazing fabric. Cotton is considered the king of all kinds of materials or fabric because it is breathable, soft, and long-lasting.

Some of its characteristics are as follow:

  • Cotton is absorbent.
  • It is biodegradable.
  • It is durable.
  • Cotton is comfortable.
  • It is breathable.

Different Types Of Cotton

There are various types of cotton available these days, and we will be discussing them to help you choose the best one for your custom t-shirts.

  • Ring-spun cotton
  • The ring-spun cotton and combed
  • Slub cotton
  • Organic cotton
  • Pima cotton

There is also a type of cotton available known as polo fabric which is pique cotton used in polo t-shirts because it has great texture and durability.

  • The advantages of cotton material

Cotton material for a t-shirt is an ideal choice because cotton is breathable, absorbs moisture, is durable, and feels comfortable and soft next to the skin. Cotton is the best fabric present in the industry for t-shirts.

Cotton is great for daily wear, and it is biodegradable.

  • The disadvantages of cotton material

Cotton is, although a perfect fabric for t-shirts, it is breathable and all that, but because it has natural fibers, it has more possibility to wear down. Cotton material gets worn out faster than polyester fibers.

Cotton fabric has the tendency to shrink unless it is already preshrunk.

Polyester Material For T-shirts

Polyester is a material that is petroleum based, and it is the most widely used and popular synthetic material in the world. Polyester fabric is a great choice for t-shirts which is moisture-wicking, lightweight, durable, and comfortable.

Some of the characteristics of polyester fabric are

  • Polyester is lightweight.
  • It is wrinkle-resistant.
  • Polyester is easy to take care of.
  • It is extremely durable.
  • It is moisture-wicking.

The advantages of polyester material

Polyester is the most widely used athletically durable fabric for apparel companies. A lot of athletic t-shirts have polyester in them because it has super versatility, tenacity, and durability.

Polyester is the most affordable fabric for t-shirts, it is durable, and it dries quickly after washing. It is ideal for showcasing different prints.

  • The disadvantages of polyester material

There are also some drawbacks of polyester material. Polyester is a non-biodegradable fabric, so it means that its breakdown time is longer than cotton. Apart from that, the manufacturing process of polyester requires a huge amount of chemicals.

Blend of cotton and polyester

Nowadays, t-shirts are also being manufactured with a blend of polyester and cotton. Polyester is a synthetic material that is created with chemical substances. Polyester and cotton blend is also good for t-shirts because together, they make a fabric that is super durable, wrinkle resistant, breathable, and comfortable to wear.

Linen material for t-shirts

Linen is also a good material for t-shirts, and it is well-suited for summer wear. Linen is manufactured from the textured weave and flax plant fibers that make it durable, breathable and comfortable, and soft against the skin.

The characteristic of linen fabric for t-shirts are as follow:

  • A linen t-shirt is exceptionally durable.
  • It is breathable.
  • Linen dries very quickly.
  • A linen t-shirt is absorbent.
  • It is long-lasting.
  • Linen fabric is super soft and comfortable.

The advantages of linen material

Linen material is good for the warm and summer season because it is breathable, durable, and lightweight. Linen keeps you cool during the summer. It is an ideal fabric for those who like flowy and light fabrics.

The disadvantages of linen material

The drawbacks include that the linen material gets wrinkles very easily. Linen does not always have a presentable look or appearance. It is a more expensive option compared to cotton. Linen is highly prone to shrinking.

The Best Fabric Blend For T-shirts

The best blend for t-shirts are a lot, and we will discuss them one, so you know how to choose the right t-shirt fabric. A polyester blend with cotton is the most widely used and popular blend in the clothing industry.

The blending of two materials makes the fabric have strong characteristics. The different and best fabric blend are as follow

  • Cotton and spandex blend fabric are more wrinkle-resistant and elastic compared to only cotton fabric.
  • Rayon and polyester blend is a soft, comfortable, and durable blend compared to only polyester material.
  • Cotton, spandex, and polyester blend is a comfortable, wrinkle-free, and stretchy blend for t-shirts.
  • Viscose and polyester blend is a shrinking-resistant and strong blend that has extra comfort and softness to it.

Other materials for t-shirts

The other material that is used for the t-shirt fabric is as follows:

  • Bamboo
  • Hemp
  • Viscose


While introducing a new product of your brand, like t-shirts, you must have asked yourself how to choose the right t-shirt fabric. There is a huge variety of t-shirt materials like cotton, polyester, and linen. So in this article, we have made choosing the best material for a t-shirt easy for you.

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